ERP Built for Chemical & Oil Manufacturers
Manage formulations, track yields, control hazardous inventory, and know your true batch cost — all from one platform built for process manufacturing.
Why Generic ERPs Fail Chemical Manufacturers
No Formulation Management
Generic ERPs treat every product the same. But in chemical manufacturing, you need formulation-based BOMs with variable yields, by-product tracking, and grade management. Spreadsheets cannot handle this at scale.
Yield Losses are Invisible
You know there is wastage in every batch. But without batch-level input-output tracking, you cannot see where you are losing material, which formulations have the worst yield, or whether a supplier’s raw material quality is causing the loss.
Costing is Always Late
Your accountant calculates product cost at month end using averages. By then, you have already quoted prices, shipped goods, and invoiced customers — all based on estimated margins that may be completely wrong.
Built for Chemical Manufacturing
From Formulation to Dispatch. Every Batch. Every Cost.
BNBRun ERP is purpose-built for process manufacturing. It handles formulation-based production, variable yields, by-product management, and real-time batch costing — things that generic ERPs simply cannot do out of the box.
✔ Formulation-based BOM with variable yield percentages and by-product tracking
✔ Batch-wise production with actual vs standard yield comparison
✔ Hazardous material inventory with safety data sheet (SDS) linking
✔ Real-time batch costing including raw materials, overheads, job work, and wastage
✔ Multi-unit conversion (kg, litre, MT) with automatic calculation
✔ Quality testing per batch with grade classification and COA generation
Key Modules for Chemical Manufacturing
Every module is designed for how process manufacturers actually work
Formulation Management
Define product formulations with multi-level BOMs. Set standard yield percentages. Track actual yield against standard for every batch. Manage formula versions and revisions.
Batch Production
Plan and execute batch-wise production. Record actual input quantities, output quantities, by-products, and wastage. Link every raw material lot to every finished batch.
Quality & Grading
Define QC parameters per product grade. Record test results per batch. Auto-classify batches into grades (A/B/C) based on test results. Generate COA for each shipment.
Inventory Control
Track stock with batch number, manufacturing date, expiry date, and grade. Manage hazardous materials with safety classifications. FIFO/FEFO auto-pick logic for dispatch.
Procurement & Vendors
Vendor rating based on material quality and delivery. Purchase orders linked to production demand. GRN with quality inspection. Track landed cost including freight and taxes.
Costing & Accounting
Real-time batch cost calculation within 24 hours of production. Actual vs standard cost variance analysis. GST-compliant invoicing. Product-line P&L with margin analysis.
Compliance Built Into Every Workflow
Chemical manufacturers face strict safety, environmental, and quality regulations. BNBRun ERP embeds compliance into daily operations so nothing falls through the cracks.
Factories Act Compliance
Production records, shift logs, and safety checklists integrated into workflows
Pollution Control Board
Track effluent output, waste disposal records, and environmental monitoring data
BIS Standards
Quality testing workflows aligned with Standards requirements
Hazardous Material Handling
Safety Data Sheet (SDS) linked to every material. Storage and handling instructions displayed during inventory operations
Batch Traceability
Complete forward and backward traceability from raw material supplier to customer dispatch
Audit Trail
Every transaction logged with user, timestamp, and change history for regulatory inspections
Before BNBRun vs After BNBRun
See BNBRun ERP in Action for Chemical Manufacturing
Book a free 30-minute demo configured for chemical and process manufacturing. We will show you the system with chemistry-relevant data.
✔ Free 30-min demo ✔ Chemistry-specific data ✔ No commitment
Frequently Asked Questions
Can BNBRun handle formulation-based production?
Yes. BNBRun was built for process manufacturing. You can define formulations with multi-level BOMs, set standard yields, track by-products, and manage formula revisions. This is not a bolt-on — it is core to how the system works.
How does batch costing work?
Every raw material issued to a batch is costed at actual purchase price. Overheads are allocated based on machine hours or batch volume. Job work charges are linked to the production order. You get the true cost of each batch within 24 hours of completion.
Can it handle multiple units of measurement?
Yes. BNBRun supports multi-unit conversion (kg, litre, MT, drums, bags) with automatic calculations. You can purchase in one unit, produce in another, and sell in a third — the system handles all conversions.
How long does implementation take?
For a typical chemical manufacturer with 20-100 employees, 30-45 days from business understanding to go-live. We configure formulations, stock data, and vendor data before going live.
What about hazardous material compliance?
BNBRun links Safety Data Sheets to every hazardous material, displays handling instructions during inventory operations, and tracks storage conditions. Waste disposal and environmental monitoring can also be logged in the system.
Is there a mobile app?
Yes. Available on Google Play and Apple App Store. Your team can check stock, approve POs, view production status, and access reports from the factory floor or anywhere.
